HFD180 Hot -Spinning Machine(Diameter 89-180mm)
HFD180 Hot-Spinning Machine including: Intermediate Frequency Heating Equipment, Thermal-Spinning Forming Machine, Bottom Pushing Machine, etc. Total power for Complete Equipment is about 200Kw, installation area is 13000 x 8000mm, specific parameter as following:
Intermediate Frequency Heating Equipment Model D180-110Kw
A.Main Technical Parameter:
|Rated Power(Kw) ||Rated Frequency(Hz) ||Power Frequency Voltage(V) |
|110 ||2500 ||3-380V |
B.Equipment Performance and Technical Requirement:
1-2, Master Control Broad:
|Rated Power(Kw) ||Max Power(Kw) ||Rated Frequency(Hz) ||Power Frequency Voltage(V) ||Output Voltage(V) ||Matching Transformer(KVA) |
|110 ||250 ||2500 ||3N-380 ||750 ||200 |
Master Control Broad uses imported integrated circuit. Rectifier triggers do not need any adjustment, it has phase sequence to adaptive electric circuit with high reliability. Inverter adapts sweeping-frequency and zero pressure start-up, it has the function of heavy load starting. Frequency tracking circuit using the average sampling programs to improve anti-jamming capability of the inverter. Inverter circuit also added inverter angle regulating circuit, which can automatically adjust load impedance matching. 1-3, Protection and Control:
Master Control Broad internal function includes: Rectifier phase shifting trigger, Phase self-adaption, Inverter trigger, Reverse lead angle lock, Inverter repeat start, Over-current protection, Over-voltage protection, Open-phase protection, Hydraulic under-voltage protection, Control panel under-voltage protection,etc. 1-4, The Standard of Frequency Converter:
ZBK46001-87 Semiconductor Frequency Converter for Induction Heating
JB/DQ6367-88 Semiconductor Frequency Converter for Intermediate Frequency Induction Heating, Product Quality Analysis and so on
JB4086.85 Technical Condition of Electric Control Equipment for Intermediate Frequency Induction Heating
JB/T4280-93 Intermediate Frequency Coreless Induction Furnace 1-5, Water Tank:
Frequency Converter and Capacitor all adopt open return system, it's better for observation. Cabinet body with water pressure protection device. 1-6, External Power Cord:
External Frequency Power Cord enter from the top of Intermediate frequency power supply cabinet. 1-7, Power Regulating:
There is Power Regulating Knob on the panel of Intermediate Frequency Power Supply Cabinet, the output power of frequency converter is adjustable. 1-8, Main Circuit Connection:
Main circuits of the power supply cabinet are made by copper. 1-9, Color of Cabinet:
Computer spray gray.
C.Cooling Water System 3-1, Technique Data:
Cooling water inlet temperature: 5-35ºC
Cooling water outlet temperature:≤55ºC
Cooling water pressure:0.3-0.4Mpa
Water supply: 0.02835P(P is rated power) (M³/h)
Gradient of water return pipe:I-0.01 3-2, Quality Demand of Cooling Water:
Total hardness: ≤10 degree
Available capacity of cooling water pond cannot less than 2~3 times of supplying water.
D. Supply Scope of Complete Equipment
4-1, Frequency Converter 1 set
4-2,φ180 Heater 1 set
4-3, Worktable 1 set
4-4, Closed Cooling Tower 1 set E. Installation, Commissioning and Acceptance
5-1, Customer is in charge of the building projects, such as design of workshop, pond excavation,etc. Under the technical guidance of our company, customer can finish the installation of complete sets of equipment,i.e. taking and fixing the equipment in place, installing cooling water pipeline, installing connection cable, connecting power frequency cable.(Installation materials should be prepared by customer) F. Technical Data Provided
6-1, Foundation Drawing for Equipment Installation, Drawing for Cooling Water Pipeline(Customer need to provide layout dimension drawing of workshop)
6-2, Operation Instruction for KGPS Thyristor Frequency Converter(Provided by random)
6-3, Equipment Inspection Certificate and Factory Packing List Hot Spinning Machine Technical Parameters A.Parameters for Cylinder
1-1, Cylinder Material: 34CrMo4 (35 CrMo),37Mn,30 CrMo,45#
1-2, Specification of Cylinder:
d.Weight: <80kg B. Performance for Hot Spinning Machine
2.1, Production rate: <80s/bottle(including the time of input and output material)
2.2, Equipment total power: around 60KW
Main motor: 30KW--6P
2.3, Flap rotation torque: 20KN.m
2.4, Hydraulic system nominal operating pressure:5--8Mpa (Low pressure), 6-15Mpa (High pressure)
2.5, Speed of Mainshaft: 400~450 R/M
2.6, Two optional types for auxiliary heating: Automatic or Manual C. Structure of Hot Spinning Machine
3.1, Hot spinning machine main engine includes main engine chassis, main shaft, jack catch clamping device, grip cylinder, oil dispenser.
3.2, Panel turnover mechanism includes turning plate, turning plate oil cylinder, turning plate bearing(single-boom) and adjusting mechanism, turning plate centre lower than 20mm of main shaft centre, cushion block.
3.3, Equipment includes feeding mechanism, discharge mechanism, air cylinder, removable and adjustable feed frame.
3.4, Steel pipe positioning mode: prelocalization
3.5, Hydraulic system includes high-low pressure pump, control valve and connecting pipeline.
3.6, One set electric control cabinet, one set electric control box.
3.7, Two types for Mould lifting device: Automatic or Manual
Main components for electric control box:
D100 Bottom Pushing Machine A.Parameter for cylinder:
|Name ||Manufacturer |
|Main bearing of the spindle ||Luoyang Bearing Factory(China) |
|PLC ||Mitsubishi(Japan) |
|Motor control ac contactor ||Schneider(Electric Company) |
|Air switch, circuit breaker ||Schneider(Electric Company) |
|Bottom switch ||Schneider(Electric Company) |
|Intermediate relay ||Omron |
|Programming controller ||Mitsubishi(Japan) |
|Touch screen ||TAIDA |
|Encoder ||Koyo |
1.1, Material for cylinder: 34CrMo4 (35 CrMo), 37Mn, 30 CrMo,45#
1.2, Specification of cylinder:
d.Weight: <80kg B. Performance for Bottom Pushing Machine
2.1, Production rate: <80s/bottle(including the time of input and output material)
2.2, Equipment total power: around 30KW C. Structure of Bottom Pushing Machine
3.1, Bottom Pushing Machine consists of main engine, hydraulic system, feeding and discharging mechanism.
3.2, Two types for Bottom Pushing Device: Automatic or Manual
3.3, A set of Deslagging Device CNC Roller type Spinning Machine
Processing Diameter: 406~920mm
CNC Roller type Spinning Machine
|Machine Model ||THG622 ||THG660 ||THG720 ||THG920 |
|Processing Diamater ||406-622mm ||406-660mm ||559-720mm ||559-920mm |
|Processing Length ||5500-12500mm ||5500-12500mm ||5500-12500mm ||5500-12500mm |
|Processing Thickness ||10-30mm ||10-30mm ||10-30mm ||10-30mm |
|Ctentral Heigh ||1300mm ||1300mm ||1300mm ||1300mm |
|Main Engine Power ||200Kw ||250Kw ||280Kw ||355Kw |
|Rolling Wheel Swing Angle ||90 degree ||90 degree ||90 degree ||90 degree |
|Control Methods ||CNC ||CNC ||CNC ||CNC |
|Machine Dimension L*W*H ||23000*3200*2300mm ||23000*3200*2300mm ||31000*3200*2500mm ||31000*3200*3300mm |
Processing Diameter: 219~406mm
Template type Spinning Machine
|Machine Model ||THG325 ||THG406-IV |
|Processing Diamater ||219-325mm ||325mm-406mm |
|Processing Length ||800-2000mm ||800-2000mm |
|Processing Thickness ||5-15mm ||5-18mm |
|Central Height ||1100mm ||1200mm |
|Main Engine Power ||90Kw ||144Kw |
|Rolling Wheel Swing Angle ||100 degree ||100 degree |
|Spindle Speed ||700rpm ||700rpm |
|Control Methods ||CNC ||CNC |
|Machine Dimension L*W*H ||16000*2000*1420mm ||18000*2000*1600mm |
Processing Diameter: 200~406mm
Double Roller Series CNC Playback General Spinning Flow Forming Machine
|Machine Model ||THM232 ||THM325 ||THM406 |
|Processing Diamater ||200-232mm ||219-325mm ||325-406mm |
|Processing Length ||700-1700mm ||800-2000mm ||800-2000mm |
|Processing Thickness ||3-15mm ||5-15mm ||5-18mm |
|Central Height ||1000mm ||1100mm ||1200mm |
|Main Engine Power ||37Kw ||90Kw ||110Kw |
|Template Retroflexion Angle ||90 degree ||90 degree ||90 degree |
|Template Center Height Adjust ||+-20mm ||+-30mm ||+-30mm |
|Control Method ||PLC ||PLC ||PLC |
|Machine Dimension L*W*H ||16000*2000*1300mm ||16000*2000*1420mm ||18000*2000*1600mm |
Processing Diameter: 690~3000mm
Triple Roller Type CNC Power Spinning Flow Forming Machine
|Model ||Max Rough Diamater(mm) ||Height from Spindle to Tailstock(mm) ||Longitudinal Thrust(KN) ||Radial Trust(KN) |
|350PCNC ||690 ||1100 ||24 ||24 |
|450PCNC ||890 ||1250 ||65 ||65 |
|800PCNC ||1590 ||1250 ||65 ||65 |
|700PCNC ||1400 ||2300 ||150 ||150 |
|900PCNC ||1800 ||2500 ||200 ||200 |
|1200PCNC ||2400 ||2500 ||300 ||300 |
|1500PCNC ||3000 ||3500 ||400 ||400 | Concave Bottom Stamping Machine
|Name ||Unit ||QX63-10CNC ||QX63-20CNC ||QX63-30CNC |
|Max Rough Diameter ||mm ||400 ||600 ||700 |
|Min Rough Diameter ||mm ||60 ||60 ||100 |
|Max length of work piece(positive rotation) ||mm ||1200 ||2000 ||2500 |
|Max length of work piece(contrarotation) ||mm ||2200 ||3000 ||4000 |
|Double center distance ||mm ||4700 ||6000 ||6500 |
|Spindle Speed ||rpm ||30-600 ||30-600 ||30-500 |
|Main engine power ||Kw ||37/40 ||100/110 ||120 |
|Tail force ||KN ||50 ||75 ||150 |
|Spinning roller base longitudinal stroke ||mm ||1500 ||2000/2500 ||2500/3000 |
|Spinning roller base longitudinal thrust ||KN ||170 ||250/300 ||400/450 |
|Spinning roller base horizontal stroke ||mm ||170 ||270 ||300 |
|Spinning roller base horizontal thrust ||KN ||3*100 ||3*200 ||3*300 | F&Q
|Machine Model ||250CD ||400CD ||500CD |
|Forming Force ||2500KN ||4000KN ||5000KN |
|Processing Diameter ||219-232mm ||219-406mm ||219-406mm |
|Processing Length ||1700mm ||2000mm ||2000mm |
|Processing Thickness ||18mm ||18mm ||18mm |
|Central Height ||650mm ||800mm ||800mm |
|Control Methods ||PLC ||PLC ||PLC |
We are professional manufacturer of lpg tank production line. We need to know following information to quote you correct machineries:
Q: What size of LNG cylinder your machine can produce?
A: 15kgs and 50kgs LNG cylinder and other size according customers' requirement.
Q: Can you design machines according LNG cylinder technical drawing?
A: Sure, please send your technical drawing to us.
Q: What are the benefits to choose your machines?
A: Our machines are strong and reliable for long term industrial manufacturing
To enable me give you correct proposal for correct machines, pls tell me following details:
1.Can you send me the technical drawing of the cylinders you want to make?
2.What size of cylinder you want to produce?(15kg, 50kg)
3.What kind of gas will be used inside cylinder? Nitrogen, Oxygen, etc..?
4. What temperature?
5.What diameter and thickness of the cylinder you want to make?
6.What length and material of cylinder you want to make,stainless steel or carbon steel?
7.Are you new in this area or you already have some machines in the workshop?
8.Capacity you require, i.e. how many pieces and sizes you want to make per day?