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Automatic Valve Loading Equipment Valve Mounting Machine for LPG Gas Cylinder

Quantity:
  • 2.2 Kw
  • Customized
  • 1400 R/Min
  • 0.5-0.6MPa
  • 120 mm
  • 2 PCS/Min
  • 1:59
  • Seaworthy Package
  • customized
  • HLT
  • Jiangsu, China
  • 84798900
  • 600 Set/Year
  • Available | Customized Request

Product Description

Automatic Valve Loading Equipment Valve Mounting Machine for LPG Gas Cylinder
LPG Gas Cylinder Angle Valve Mounting Machine

OPTION 1: Valve mounting machine with torque sensor (Digital display)
Main Parameters:

Motor power 2.2KW
Motor speed 1400r/min
Work spindle speed 15.5r/min
Working air pressure 0.5-0.6Mpa
Consumption per hour 1.14m3
Clamping cylinder stroke 120mm
Rotation speed ration 1:59
Weight 0.9T

Torque parameters can be seen by using a torque sensor (Digital display) LPG Gas Cylinder Angle Valve Mounting Machine

OPTION 2: QFL-3S Type Valve Mounting &Dismounting Machine

Main parameters:
  1. Power:2KW.
  2. For 6kg&13kg LPG cylinders
  3. Compressed air pressure: 0.6MPa; Flow:0.1 cube/min
  4. High-precision servo system to control torque and automatically stop when it is up to setting torque.
  5. With two types of chucks.
  6. With PLC and touch screen control, after the valve is installed, the valve outlet is automatically aligned with the shroud opening.


LPG Gas Cylinder Angle Valve Mounting Machine


LPG gas cylinder welding line machines introduction

We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
LPG Gas Cylinder Angle Valve Mounting Machine

Comparision between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description MIG welding Saw welding
Capacity 360 pcs/8hrs/set 240 pcs/8hrs/set
No.Of welding machines 6 8
No.Of welders 3 39
No.Of welding pass One path Two paths
Power consumption MIG saves 40% than SAW
Wire consumption MIG saves 40% than SAW
Auto laser & video tracing device MIG welder has auto laser & video tracing device, SAW welder does not


------ Machine Configuration

Consider different requirements, we prompt two machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.
Full autoamtic welding line feature
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
PART A:Template full automatic welding line layout
LPG Gas Cylinder Angle Valve Mounting Machine

PART B:Full automatic welding line detailed introduction

[Full auto socket welding]
This machine is used for upper cap socket welding and edge welding part polishing.Equip with Panasonic YD-350GL4 welder 1 set, water cooling welding torch 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.

Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.
LPG Gas Cylinder Angle Valve Mounting Machine
[Full auto handle welding]
T his machine is used for upper cap hadnle welding.Equip with three sets welding torch, 3 welders finish at one time.Equip with Panasonic YD-350GL4 welders 3 sets, welding torch 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.

Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.

LPG Gas Cylinder Angle Valve Mounting Machine
[Full auto base ring welding]

This machine is used for lower cap bottom base welding, equip with three welding torch, 6 welders could be finished at two times.Equip with Panasonic YD-350GL4 welder 3 sets, welding torch 3 piece.Main shaft motor 0.4KW, with the grating security protection .

Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.

LPG Gas Cylinder Angle Valve Mounting Machine


[Full auto single head circumference welding]

This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts Panasonic 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding torch circularly. LPG Gas Cylinder Angle Valve Mounting Machine
Semi auto welding machine feature
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.

PART A:Template semi auto welding machine layout


LPG Gas Cylinder Angle Valve Mounting Machine


PART B:Semi auto welding machine detailed introduction

LPG Gas Cylinder Angle Valve Mounting Machine
Semi-auto handle&base ring welding machine Semi-auto socket welding machine
Motor power: 0.75KW Motor power: 0.75KW
Air pressure: 0.4-0.8 MPa Air pressure: 0.4-0.8 MPa
Welding torch adjusting range: Welding torch adjusting range:
X: 0-100mm X: 0-100mm
Y: 0-50mm Y: 0-50mm
Welding torch angle adjusting range: ±45° Welding torch angle adjusting range: ±45°
Speed: 60S/pcs Speed: 60S/pcs
Machine weight: 600KG Machine weight: 600KG
Machine dimension: 900x500x2150mm Machine dimension: 900x500x2150mm

------After Sale Service

Timely & Satisfied oversea installation service

We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.

LPG Gas Cylinder Angle Valve Mounting Machine



------ Our Factory Site

Our strong machining ability

Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.

Additionally, with strong manufacuting ability, we can delivery every order on time.



------ Company Introduction
Wuxi Longterm Machinery Technologies Co.,Ltd
Wuxi Longterm Machinery Technologies Co.,Ltd specializes in LPG cylinder machinery with 30 years' background, supplying the better machine to help our customers gain more profits is the motivation to let us move forward all the time, the experienced technicians and the well-trained sales are the guarantee for each project, whatever the turnkey project or the existing plant upgrade project, we provide the pro-support of each aspect to serve our customers well all the time.

Thus far, our machine is sold to US, Brazil, Turkey, Argentina, Thailand, Vietnam, Kenya, Tunisia, Nigeria, Bangladesh,
Philippines, Uganda, Sudan, Lebanon, Ecuador, among of them are the well-known LPG cylinder manufacturers in the world, such as Manchester tank from US (Indian branch factory), TPA from Vietnam, Aygaz from Turkey, MBG from Tunisia, Cylinder works from Kenya,Ferrotechsteel from Philippines, BM Energy from Bangladesh. Our machine helps them achieve an obvious improvement on saving the manpower and increasing the productivity.

------ FAQ

In order to recommend you the proper machine, we'd like to get the below from you:


- What's the cylinder size you want to produce?
- It's better to provide the cylinder drawing.
- What's the daily capacity you want to make ?
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CONTACT US

Copyright  2018 Wuxi Longterm Machinery Technologies Co.,Ltd. all rights reserved.

Address :No.2-18 Longshan Road, Wuxi National Hi-tech Industiral Development Zone, Jiangsu,China
Contact person: Ms. Kelly Huang
Tel :+86-510-85225618,85226980
Cellphone/Whatsapp :+86-15052276858, 13182761356
Email :kily_li3@126.comkelly.huang@longtermmachinery.com
Skype ID:Kellyhuang7110
Wechat:+86 15052276858  
QQ: 188081344

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