LPG Gas Cylinder Refurbishment Production Line
Product Description
LPG cylinder detection flow chart
I. Machinery list
Equipment name | Model | Unit |
Residual liquid removal machine | YCH-1 | set |
Manual type pour residual frame |
| set |
Valve mounting and dismantling machine(dismantling) | YJ-2 | set |
LPG Cylinder incinerator furnace | YFL-1 | set |
Equipped with additional device: | ||
TL-1B cylinder loading and unloading device |
| set |
desulphuration and dust removing device | TL-1 | set |
Forced air cooling |
| set |
Automatic Hydro testing machine |
|
|
YS-4C Hydro water pressure testing machine(22kg) with video scanning serial code & testing record |
| set |
YS-4C Hydro water pressure testing machine(50kg) with video scanning serial code & testing record |
| set |
AH-28 Pump Station |
| set |
YC-6T Shot blasting & derusting machine |
| set |
CPS/X-1 Type Automatic Cylinder loading & unloading mechanical arm |
|
|
Bag-type dust collector | 5.5KW |
|
Zinc Metalizing Machine |
|
|
Powder coating line |
| set |
Valve mounting and dismantling machine(mounting) | QFL-1 | set |
Air leakage testing machine(22kg) | YQ-3 | set |
Air leakage testing machine(45kg&50kg) | CM-3 | set |
Air injection gun/distributing air cylinder |
| set |
Vacuum machine | 2X-15 | set |
YF-1 Valve calibration machine | YF-1 | set |
PSJ-1 Lifting platform |
|
|
GS-1 Roller conveyor |
|
|
Burst Pressure testing machine |
|
|
II. Technical specification:
1. Residual liquid removal machine
Used for the recycling of residual gas and liquid in the LPG cylinder.
1. Power:7.5kw
2. Gas & liquid separator:0.4m³
3. Air source pressure:0.4-0.6Mpa
4. Turnover period:<30s/time
5. One time residual cleaning time:≥2min
6. Overall size:4700*1500*2050mm
7. Working efficiency: 125 cylinders/hour
2. Valve mounting and dismantling machine
Suitable to mounting and dismantling the valves of model
YSP-10, 15 and 50 LPG cylinders.
1. Motor power:1.5kw
2. Drive speed ration:1:30
3. Main shaft speed ration:31r/min
4. Air source pressure:0.5-0.6MPa
7. Working efficiency: 125 cylinders/hour
8. Overall size:600*600*1800mm
3. LPG Cylinder Incinerator furnace
Used for burning off the paint on the old cylinders and liquid inside the cylinder
1. Furnace chamber temperature setting: <400ºC
(On the basis of meeting the requirements of burning bottles)
2. Workpiece temperature: ≈400ºC
3. Consumption of gas and fuel: Fuel burner type(100,000kcal), 4~5Kg/h·set
4. Power supply: 3.3Kw
5. Speed ratio: 493
6. Overall dimension: 15000 x 1500 x 1800mm
7. Working efficiency: 125 cylinders/hour
4. YS-4C Automatic Hydro pressure testing machine
Air pressure: 0.6Mpa
Water test pressure: 3.2Mpa (adjustable)
Holding time: 60s
Irrigation time: 90s
Dewatering time: 50s
Motor power: 3KW
Weight of machine: 4ton, 6ton
No. of stations: 6 station
Size of cylinder available: 320*700-420*1250mm
5. Shot blasting & derusting machine
6. Fully-automatic powder coating line
7. Valve moutning and dismantling machine (mounting)
Parameter is similar as No.2. Valve mounting and dismantling machine
8. Air leakage testing machine
1. Working pressure testing: 2.1MPa
2. Air cylinder working pressure: 0.5~0.6MPa
3. Working efficiency: 150pcs/hour(on basis of YSP-15 standard), 6 stations
4. Weight: 3T
9. Vacuum machine
1. Pumping rate: 15L/S
2. Ultimate pressure: ≤6×10-2 Pa
3. Motor power: 2.2Kw
4. Temperature rise: ≤80 ºC
5. Noise: ≤80 dB(A)
6. Inlet diameter: Φ40 mm
7. Pump revolution speed: 320 rmp
8. Oil consumption: 2.8L
9. Overall dimension: 790mm*530mm*540mm
10. Weight: 190kg
11. Working efficiency: 75pcs/per machine/per hour
10. The cylinder valve calibration table
The machine is used to align the LPG cylinder valve.
1. Medium pressure air pressure:>2.1MPa
2. Testing pressure: 2.1Mpa
3. Air cylinder working pressure: 0.4-0.5MPa
4. Test medium: Compressed air
5. Working efficiency:75pcs/h
11. Printing machine
The machine adopts the scraper printing principle, it is suitable
for cylinder inspection center and cylinder manufacturer.
It is ideal LPG cylinder printing equipment.
1. Working efficiency:150Pcs/h
2. Air source pressure:0.5-0.6Mpa
3. Printing cylinder specification: QGB50×400MF2
Bottle cylinder specification: QGB50×200MP2
Pressing cylinder specification: QGB50×100MF1
4. Overall size:1200*800*1220mm
5. Weight: About 200kg
12. Automatic Zinc metalizing machine
1. Arc spraying zinc machine total power: 15KVA*N
2. Vacuum cleaner engine power: 5.5KW
3. The compressed air input pressure: 0.55~7Mpa
4. Diameter of the zinc wire: 2-3mm
5. Rated input voltage: 220V~280V
6. Productivity: Max. 90 pcs/hour
7. Zinc wire consumption: 93 kgs/hour
8. Full load power of zinc metalizing line: 50KW
Consumption of 0.5-0.7Mpa compressed air : 8m³/min
Wuxi Longterm Machinery Technologies Co., Ltd is the leading supplier of complete turnkey solutions for the LPG cylinder manufacturing. The whole process from blanking to powder coating and finishing line. With professional technical back ground, we have been engaged in welding research since 1975. We have fully automatic line from trimming, joggling, valve bung welding, handle and bottom welding to automatic MIG body welding, the whole line involves only 7 workers with output 2000pcs per 8hrs. The circumferential seam welding machines are completed with both video and laser tracing devices which ensure good welding quality continuously. Our machine has been exported to many country, such as America, Russia, Turkey, Vietnam, India, Thailand, Bangladesh, South Africa, etc..They are popular all over the world and bring big profit by saving a lot of labor, electricity and time.
IV. What can we provide
* Sample testing support.
* View our Factory.
* Training how to install the machine, training how to use the machine.
* Engineers available to service machinery overseas.
V.FAQ
* Please provide the cylinder size needs to be repaired
* Please specify the daily processing volume, such as 500 or 1000 units per 8 hours
* Please provide your estimated budget for this project, and we can recommend the machine standard accordingly.